Increase your productivity by reducing waste to a minimum and eliminating errors with the cutting knife that we designed specifically for cutting flexo printing plates and tape.
The cutting knife is fitted on the mounting machine with a floating design which means that the knife is not resting on the sleeve. The design ensures that no additional pressure from the operator is needed and no damage is made to the sleeve.
In addition, the knife is spring-loaded which means that it always jumps back up to the initial position when released which ensures that there will never be cuts on the sleeve.
Benefits Of The Cutting Knife
Easy to set up
Safe for the operator to use
Optimized for tape and plates
Never cut the sleeve due to being spring-loaded
No pressure from the operator required due to the floating design
Since Asahi first brought to market its innovative flexographic plate technology that enabled complete release of ink onto the substrate for a cleaner image and fewer press stops for plate cleaning, our thoughts about the value of the technology have evolved. Our customers remember that we initially called this technology Pinning Top Dot technology, since we were thinking about it from a technological perspective. Over time, we began to realize, based on customer experience, that the value went well beyond the ink transfer to the increased quality and productivity it enabled when looking at the entire process from the plate room to the press room. We also wanted a naming convention that was more descriptive; thus, the naming changed to Clean Transfer Technology.
Now, after several years of field experience with this technology, and as we migrate it to other plates within our portfolio to address a wider array of applications, we have come to understand that the value of the technology goes way beyond the quality and productivity benefits it enables. There are significant environmental benefits as well, especially with our water-washable family of
plates. Not only does it eliminate the need for volatile washout solvents in the platemaking process, speed up the process to consume less energy and deliver the same high quality and press productivity (OEE) our customers have come to expect, but the technology reduces makeready times and waste as well as the amount of time the press needs to run. All of these benefits add up to a much cleaner platemaking and flexographic printing process than can be achieved with any other plates on the market. CleanPrint embodies all of these things and aims to make flexographic printing “CLEANER”.
That means that using Asahi’s AWPTM family of water washable flexo plates delivers significant benefit, from both a quality and sustainability perspective. Water washable plates are now well-positioned to completely replace solvent-based platemaking workflows for most applications. This results in faster platemaking, improved OEE on press, higher quality and longer lasting plates, reduced or eliminated VOCs, and no need to manage or dispose of toxic chemicals.
CleanPrint plates from Asahi, then, not only produce cleaner printed images, but they do so in a much cleaner, more environmentally balanced way. Some of the benefits include:
Significantly reduced platemaking and on-press time results in a reduction in power consumption.
Plates last longer and don’t require press stops for cleaning, further improving press OEE.
Faster run up to color and more consistency throughout the run means less waste of expensive packaging substrates.
Full transfer of the ink from CleanPrint plates to the substrate creates significantly higher printing quality at less cost.
Elimination of VOC solvents in the plate processor also making the workplace safer in better balance with the environment.
The absolute best way to make flexographic printing a CLEANER technology (and more profitable!)
Tokyo/Brussels, 28 May 2019 – Asahi Photoproducts, a pioneer in flexographic photopolymer plate development, today reported it will be again exhibiting at Labelexpo Europe, scheduled for 24 to 27 September in Brussels. Asahi will be located on Stand 5a34 at the show and will be displaying its full array of flexographic plates. Featured at the show will be Asahi’s CleanPrint™, a technology which has evolved over time to become the industry benchmark for CLEAN flexographic printing.
“Since Asahi first brought to market its innovative flexographic plate technology, which enabled complete release of ink onto the substrate for a cleaner image and fewer press stops for plate cleaning, our thoughts about the value of the technology have evolved,” said Dr. Dieter Niederstadt, Asahi’s Technical Marketing Manager. “Not only do we continue to improve our plate quality and performance, but we have also learned from our customers that the value of the technology goes way beyond the quality and productivity benefits it enables. Not only does it eliminate the need for volatile solvents in the platemaking process, speed up the process to consume less energy and deliver the same high quality and press productivity (OEE) our customers have come to expect, but the technology reduces makeready times and waste as well as the amount of time the press needs to run. All of these benefits add up to a much cleaner platemaking and flexographic printing process than can be achieved with any other plates on the market.”
Attendees will learn how Asahi CleanPrint™ significantly improves Overall Equipment Effectiveness (OEE) across the entire flexographic production process
Tokyo/Brussels, May 23, 2019 – Asahi Photoproducts, a pioneer in flexographic photopolymer plate development, today announced it is again attending and sponsoring EskoWorld 2019, scheduled for 24 to 26 June in Nashville, Tennessee. During the event, Asahi representatives will be speaking with attendees about the OEE advantages of Asahi AWP™ water-washable plates, as well as their effect on improved environmental sustainability.
“We began using Asahi AWPTM-DEF plates in 2010,” said Gene Martin, Plant Manager at The Robinette Company’s Bristol TN plant. “At the time, it was taking us three hours for the platemaking process with solvent plates. With the Asahi AWPTM-DEF plates, the first time out in the platemaking process was one hour, with each additional plate in 20 minutes, increasing our platemaking capacity by 33%.” Since Robinette only uses Asahi plates, this is a substantial time saving in the plate room.
Get 100% accurate cuts on high volume soft signage jobs!
Eliminate inaccurate cuts on soft signage jobs due to wrinkles, stretch distortion or imperfectly rewound rolls. The Motorized Roll Feeder from Esko is a wide format roll feeder with active material feed for the Esko Kongsberg C64 cutting table.
This is the only solution in the soft signage industry that guarantees perfect cut results on tensile materials; from the very first cut through to the end of the roll.
Benefits you won’t find anywhere else
Consistent wrinkle-free and straight feed
Always in perfect registration with the print
Capable of handling heavy rolls up to 300kg/660lbs
CTGA is offering incredible, limited time, spring blowout deals on Esko Platemaking Equipment. Previously used as demo units, these machines have very low hours, are in excellent like new condition, and can be yours at a great discount saving you lots of money on this state of the art equipment from Esko! Don’t miss this opportunity, contact CTGA today to learn more about these exciting deals!
CONTACT CTGA TODAY AND SAVE!
If you’re interested in taking advantage of this amazing opportunity during our Spring Blowout Sale on Esko Demo Equipment, Contact CTGA today and speak with one of our sales reps. Don’t miss this limited time special offer!
We started this business with a simple goal, to supply our clients with the highest quality flexo plates, and help boost flexographic printing to the top of the printing industry.To accomplish this goal we partnered with Asahi, a company we saw having the foresight to innovate flexo plates and bring improved quality, productivity and sustainability to flexo.It was the best decision we could’ve ever made, as Asahi plates have taken Flexo by storm since then, and achieved a new level of success for our clients who use them.
The outstanding performance of Asahi Flexo Plates is the result of over 30 years of technological development in the field of photopolymer plates for flexo printing. In that time, Asahi has grown to become a leading manufacturer of digital and analog printing plates for the flexo market. They’ve achieved this by setting the highest standards in product development and manufacturing, while continually breaking new ground in advancing technologies to improve print quality, cost-effectiveness and environmental sustainability.
As the technology for flexographic printing continues to evolve, both quality and efficiency are improving. In order to remain competitive, flexographic printers must stay informed about the latest developments.
Once a sort of “halfway point” between offset and gravure, flexo has come into its own in recent years, in many cases taking volume that might otherwise have gone to one of those print processes, or even digital printing. This is due to its improved quality and ability to profitably produce the shorter runs the market often demands.
Another big change is around environmental sustainability issues, of increasing importance to many brands. Historically, most of the sustainability concerns revolved around the plate making process:
Was the process using water, solvent or thermal imaging?
How much solvent and energy were required to make plates?
What types of toxic chemicals were used?
What were the costs associated with managing, storing and disposing of them?
Recent customer experience takes the discussion in another direction: With the right plates, many environmental issues are minimized—not in plate making, but in the printing process. At the same time, quality goals can easily be met and press uptime can be significantly improved. This is important for several reasons:
With a higher uptime standard, a flexo press will deliver more throughput. More jobs and more volume through the press equates to more revenue and profit
When the press is down because plates need to be changed or cleaned, not only is more time consumed, but also more waste is generated as the press once again comes up to color
Less print production time translates to less energy usage, improving the environmental footprint of the print job and helping keep costs in line
Water-Washable Plate Benefits
The challenge for plate manufacturers has always been to create a more environmentally friendly plate without losing the benefits and advantages of quality and efficiency. Water-washable plates were developed to meet that challenge and to help printers and converters approach their operations from a much more holistic perspective. In addition to delivering excellent quality, these plates ensure a lower CO2 footprint in print production with a much higher press OEE (Overall Equipment Efficiency). Average improvement in OEE with water-washable plates is 33 percent.
In flexographic printing, highlights can usually cause two potential problems. The first is the highlight breaking point, which prevents a vignette from printing smoothly to zero. Photopolymer flexo plates usually start printing highlights at 5 percent to 8 percent due to dot gain, in the best cases. This means that gradations in vignettes suddenly break at that level, producing a visual contrast with the substrate; a visible breaking point or line well recognized as a print fault in the industry.
This breaking point is virtually eliminated using water-wash technology due to its smaller dot size, low dot gain and high dot stability, especially when used in combination with the latest generation of screening technologies. Extensive plate trials and live production jobs have proven the plate’s ability to print down to 2 percent to 3 percent using classical round dot screening. With the latest screening technologies, the plate is able to reproduce a vignette fade to zero.
Noteworthy benefits listing out as improved press uptime and OEE, reduced waste, profitable production of short runs and faster time to market are making flexography more competitive against offset, gravure and digital print. Industry awards continue to bring the process validity and forge flexo’s recognition as packaging’s preferred print method.
Gateway Packaging: OEE Up 53%
Many now say plate making is the central focus of the bigger picture view of flexography’s environmental sustainability initiatives. Here is one story to illustrate the point.
Based in White House, TN, Gateway Packaging (who ProAmpac acquired in May 2018) is a high-end printer/packaging converter and the largest pet food packaging provider in North America. The company is continually seeking ways to improve products and solve problems for its customers. To meet that goal, Gateway recently completely revamped its flexo plate making process.
“With the variety of flexographic plates and plate making solutions available in the market, we wanted to do a thorough evaluation to ensure our investment decision was the best possible choice,” said Tharrin Akers, prepress manager. “With that in mind, we benchmarked solutions from the leading players, ultimately bringing our selection to two, including Asahi Photoproducts. As a final test, we ran several production jobs using plates to compare efficiency with our current process, and we were very pleased with the results.”
CTGA is offering incredible, limited time, year-end deals on Esko Platemaking Equipment. Previously used as demo units, these machines have very low hours, are in excellent like new condition, and can be yours at a great discount saving you lots of money on this state of the art equipment from Esko! Treat yourself to an early holiday gift this year, and contact CTGA today to learn more about this exciting opportunity!
CONTACT CTGA TODAY AND SAVE!
If you’re interested in taking advantage of this amazing opportunity during our Year-End Sale on Esko Demo Equipment, Contact CTGA today and speak with one of our sales reps. Don’t miss this limited time special offer!
CTGA customer Label Impressions, Inc. remains one of the greenest label companies in the world today, and part of that is due to it’s use of Asahi’s AWP Water Washout Flexo Plates and Equipment. In their commitment to stay eco-friendly and sustainable, Label Impressions began working with AWP and never looked back. They immediately saw an increase in productivity, quality, profitability and sustainability with AWP.
But that’s not the only way Label Impressions has achieved the greenest label company status…
In addition to operating a 100% wind powered, carbon neutral facility, Label Impressions is the exclusive supplier for tree-free, stone paper labels. They also offer 100% Post Consumer Waste (PCW) recycled labels, biodegradable labels with biodegradable adhesives, and we even create our own drinking water from the humidity we reduce in our manufacturing area.
Label Impressions, Inc. is dedicated to keeping our environment healthy “one label at a time.” As an industry sustainability leader, Label Impressions has been instrumental in developing several green label materials and environmental standards. They are currently the ONLY label printer to be certified by the Forestry Stewardship Council (FSC) and to be awarded carbon neutral status through non-profit CarbonFund.org. Label Impressions’ president, Jeff Salisbury, is a contributor to the industry’s L.I.F.E. program (Label Initiative For the Environment) and a regular speaker on environmental packaging and manufacturing solutions.