STOP BY THE CTGA BOOTH AND FIND OUT WHAT’S NEW!
We’re excited to see you all in Phoenix in a couple weeks for InfoFlex 2017. Make sure to stop by the CTGA booth and speak with one of our representatives about all the exciting new products, technologies and news in our lineup.
Speak with one of our technical sales reps about our exclusive line of Asahi Flexo Plates and their Pinning For Clean Transfer technology which has been winning awards for excellence worldwide in 2017.
Tokyo, Japan & Brussels, Belgium, February 23, 2017 – Asahi Photoproducts, a pioneer in flexographic photopolymer plate development, is pleased to announce that its customers claimed a total of 24 awards, including eight Gold awards, in the 2016 Flexographic Technical Association of South Africa awards competition.
The FTASA Print Excellence Awards have been held in South Africa since 1997; first under the auspices of the Institute of Packaging and later independently. This competition focuses on printing quality and not innovation, design or origination, although the printer’s skill in implementing these is taken into consideration. Judges in this competition apply very high standards in the judging process.
“We were extremely pleased with the performance of our customers in this prestigious awards competition and extend our congratulations to them,” said Dieter Niederstadt, Technical Marketing Manager for Asahi Photoproducts. “A common comment from the judges across many of the Asahi customers who were recognized with awards identified the tight register achieved with Asahi plates, as well as good solid ink laydown and very fine highlight dots, as key criteria in their analysis. In several cases, they also mentioned the ability to achieve fine dots and combined solids and halftones on the same plate. This feedback validates the efforts Asahi has made to bring best-in-class high-performance flexo plates to the market.”
Of particular note is the excellent performance of Golden Era Printers, who captured a total of 12 awards for New Era Labels, New Era Packaging and its Flexo Division, including four Gold awards. All Golden Era plates were made in-house, and the company used a variety of Asahi plates, demonstrating the value of the breadth of the Asahi product line in producing a wide range of quality applications. These included Asahi TOPTM, DSHTM and DSETM flexographic plates.
Other Asahi customer award winners included:
- Taurus Packaging with four awards. Plates used included Asahi TOP and DSF, and plates were produced by Polyflex.
- Constantia Afripack DLC for its Tiger Brands Symphony Hazelnut White Chocolate flexible packaging, achieving a Silver award using Asahi TOPTM plates produced by Polyflex.
- DCB Plastics for its Gold Award for Bob Martin Complete Condition Meaty Chunks Lamb Flavor (Dog Food, 1.75 kg) flexible packaging using Asahi TOPTM plates produced by Polyflex. In granting the award, the judges declared, “This job leaves very little room for error.” The company also received a silver award for the 8 kg version of Bob Martin Complete Condition Lamb Flavor dog food.
- ITB Manufacturing received three awards, two Gold and one Silver. The company used Asahi TOP plates produced by Polyflex.
- Flexible Packaging Converters used Asahi TOPTM plates produced by Polyflex to achieve a Bronze award.
- Amcor Flexibles was awarded a Gold for its Spar Instant Full Cream Milk Powder flexible packaging produce with Asahi TOPTM plates from Polygraphics.
“This outstanding performance by these companies demonstrates that flexographic printing is here to stay and continues to evolve. We are proud of their hard work and happy to be able to contribute to their success,” says Sachin Sukhlal, Technical Sales Manager at Decoflex in South Africa, one of Asahi’s most successful distributors. “As packaging design becomes more complex and increasingly graphical, the ability to deliver perfect register and clean white highlights with good ink density and laydown in the solid areas is critical. Also, Asahi plates are unique in their ability to produce fine dots and combined solids and halftones using a single plate. All of this adds up to higher flexographic quality and improved OEE for faster cycle times and profitability.”
Asahi’s solvent-washable AFPTM-TOP flexo plates embody a unique design that ensures the highest possible quality print with the least amount of press downtime. Its Pinning Technology for Clean Transfer ensures exceptional print performance and enhanced press profitability. Asahi’s AFPTM-TOP flexo plates were used in 18 of the 24 award-winning applications.
MAKE 2017 YOUR BEST YEAR YET
Improve your sustainability, productivity and efficiency with Asahi AWP
While flexography has always been a more efficient and cost-effective printing process, the challenge has been to close the quality gap between offset and gravure printing. Lately, another factor has come into play—the environmental impact of the product itself. A low product carbon footprint not only helps your company’s image—it also reduces energy consumption and its associated operating costs.
The challenge has been to create a more environmentally friendly plate making system without losing the benefits and advantages of quality or efficiency. Meeting that challenge, and surpassing all expectations is Asahi’s AWP Flexo Plates Material and Platemaking Equipment.
Let the Asahi AWP system make 2017 your company’s best year yet!
The all new AWP™ 2530 Compact flexo plate processor is Asahi’s smallest AWP™ machine solution for manual operation.
The new ALL-IN-ONE AWP™ 2530 Auto is designed for the challenging demand of the highest quality customer.
Water washable plate with Asahi’s Pinning for Clean Transfer technology.
Traditionally, water washable plate quality has been considered second-best when compared to solvent plates. The Asahi AWP plate does more than match traditional solvent photopolymer plates—it outperforms the best digital plates currently available for flexo. For the first time a digital photopolymer plate can hold extremely small stable dots— smaller than those of solvent processed plates—and its stability on press is superior to solvent plates.
Article from labelandnarrowweb.com
Orange County, CA-based Label Impressions took home the top prize in the Flexography – Line & Screen, Tone/Prime category at the recent 2016 TLMI Annual Label Awards competition. The company had recently completed several upgrades to improve its quality, sustainability and profitability in line with emerging industry trends.
“This recognition validates our investment decisions,” says Jeff Salisbury, CEO. “We have moved to a new 30,000-square-foot facility with electrical and landscaping upgrades that improved our efficiency and sustainability. We have been using Asahi TOP Premium flexo solvent-wash plates with Pinning Technology for Clean Transfer, which was a significant contributor to our ability to achieve this prestigious award. Our thanks go to Correct-Touch Graphic Arts (CTGA) and Asahi Photoproducts for their partnership and support.” Salisbury reports that Asahi and CTGA have been important partners as the company reconfigures its business. Both, quality and throughput were improved by the Asahi TOP Premium plates, making this award possible.
After a recent installation of a new Asahi AWP 230W Water Wash Plate Making System, the company also expects to reduce VOC’s by 85%, setting a new milestone for Label Impressions in terms of quality and environmental sustainability. “In addition,” he adds, “gray water from the water wash system will be used to drip irrigate our landscaping, important in California where water is precious and conservation is a must.”
The winning label printed with TOP featured high-resolution graphics as well as small type that needed to be extremely legible to comply with regulations and ensure brand integrity. “Our congratulations go out to Label Impressions and our distributor, CTGA, for this honor,” says Dieter Niederstadt, Technical Marketing Manager at Asahi Photoproducts. “We are pleased to be able to support our customers, helping them to stay ahead of the game and maintain a competitive advantage while also being considerate of the environment. Label Impressions is a great example of this partnership at work.”
Original article from Asahi Photoproducts
Tokyo, Japan & Brussels, Belgium, 13. October 2016 – Asahi Photoproducts, a pioneer in flexographic photopolymer plate development, today announced that Flexoshop, a repro and platemaking house based in Colchester, Essex, UK, has moved its plate production from Flat Top Dot plates to the premium quality Asahi AWP flexographic plate system. Designed for high quality print performance, the AWP water washable plate outperforms the best digital plates currently available for flexo and produces higher quality than Flat Top Dot plates. For the first time, a digital photopolymer plate can hold extremely small stable dots – smaller than those of solvent processed plates – and its stability on press is superior to solvent plates, with numerous associated environmental and waste reduction benefits. Its precise register ensures faster make ready and reduced waste on press.
Managing Director Simon Drane says, “What spurred me to make the move was a printer client who had to outsource his highest quality work to a digital printer because the plates we were using couldn’t meet the quality demands of his customer. We decided to invest in an Asahi AWP 2530 plate setter with AWP water washable plates and have never looked back. That printer is now able to produce the highest quality work in house and better serve his customer from both a price and performance perspective. That experience prompted us to make our AWP water washable plates the centrepiece of our new business acquisition strategy. The Asahi AWP water washable plate is the best plate you can buy on the market. We were not getting anywhere near this quality with our previous Flat Top Dot plates.”
The AWP™ 2530 Auto plate processor is designed to meet the quality requirements of even the most demanding customers. Its combined processor and plate technology is engineered to deliver a sustainable quality output that produces vivid colours and high quality screening. Its water processor is an environmentally sound solution that drives print forward in balance with the environment. Its automated water washing system conserves water, uses no chemicals and generates a plate every 25 minutes. It uses 6 litres of water per plate, as opposed to the 15 litres of solvent per plate used in a typical solvent-based platemaking process.
AWP water washable plates use Pinning Technology for Clean Transfer, a unique plate technology is specifically engineered to transfer all remaining ink to the print substrate due to the photopolymer plates having a lower surface energy than other plates on the market. Not only does this deliver stunning graphical quality, but it also improves overall production efficiencies due to reduced make ready waste and fewer press wash-ups.
“Repro houses are facing an increasingly competitive market,” says Paul Chant, UK Branch Manager of Asahi. “Forward-looking firms like Flexoshop, who are making the necessary investments for the future of their businesses, will be well positioned for success into the future. We are proud to be their partner.”
We’re having lots of fun and meeting with so many great people in the industry at LabelExpo Americas 2016.
If you haven’t stopped by the CTGA booth yet, come visit us before the show is over at Booth 1046.
We hope to see you out there today and tomorrow!
Tokyo, Japan & Brussels, Belgium, 1 September 2016 – Asahi Photoproducts, a pioneer in flexographic photopolymer plate development, today announced that the York Repro-Graphic Group (YRG) has adopted the premium quality Asahi AWPTM flexographic plate system for its clients using the fixed color palette printing process. Designed for high quality print performance, the AWP water wash plate outperforms the best digital plates currently available for flexo and produces higher quality than Flat Top Dot plates. For the first time, a digital photopolymer plate can hold extremely small stable dots – smaller than those of solvent processed plates – and its stability on press is superior to solvent plates, with numerous associated environmental and waste reduction benefits. Its precise register ensures faster make-ready and reduced waste on press.
Mark Gration, group managing director at YRG, said, “We are seeing growing demand for packaging produced using the fixed color palette printing process due to its many efficiencies, including reduced ink inventories, faster make-ready, fewer press stops and less waste. It significantly reduces job changeover times since no wash-ups are required between jobs. But to achieve the quality that brand owners demand requires precise registration. That’s why we chose to use Asahi AWP water washable plates for those clients using fixed color palette printing. The quality that can be achieved with these plates surpasses Flat Top Dot printing quality, making the AWP plate the best plate in the market for this purpose.” YRG, the first repro house in the world to comply with the ISO-12647 color standard, strongly believes in the ability of the fixed color palette printing process to ensure the future viability of the flexographic printing process.
Moving forward, YRG plans to further develop its in-plant platemaking services at customer printing sites. “This will enable us to help our clients further reduce turn times in the plate-to-press process to meet the needs of the changing market environment, which is increasingly demanding just-in-time production,” Gration states. “And the Asahi AWP system’s ease of use and environmental friendliness will be an important factor in moving this process closer to press operations.”
Original article from CTGA found here
Asahi is helping to lead the way with the next big step toward quality and efficiency for flexography – the fixed color palette printing technique. This approach typically uses CMYK, or CMYK + Orange, Green and Violet or Blue. The latter, also referred to asExtended Colour Gamut (ECG) printing, can match a wide array of spot colors (virtually eliminating the use for them, and deliver better quality than CMYK alone.
Flexography has made huge strides in recent years, achieving quality that rivals offset and gravure. And now the technology is poised to move to the next level, making it even more competitive with alternative printing technologies. And Asahi is at the forefront of this movement.
FIXED COLOR PALETTE PRINTING – EFFICIENCY AT IT’S BEST
Experts estimate that fixed palette printing using the seven colors (CMYK + Orange, Green and Violet or Blue) can match as many as 80% or more of the 1,729 named Pantone spot colors. Which makes it incredibly efficient during the production process.
ECG printing provides the ability to combine jobs from multiple customers on the same run. It also means less press washing and setup time since the same inks are being used from job to job. Less down time, less waste and faster print runs means a more efficient use of your time and money every time!