ASAHI PHOTOPRODUCTS TO EXHIBIT AT LABELEXPO AMERICAS

Repost from asahi-photoproducts.com

A focus on quick, consistent and highest quality creation of plates with Asahi AWP™ flexographic plates

Tokyo/Brussels, August 2, 2018 – Asahi Photoproducts, a pioneer in flexographic photopolymer plate development, today announced it will be exhibiting at Labelexpo Americas 2018, scheduled for 25 to 27 September at the Donald E. Stephens Convention Center in Rosemont, Illinois. Asahi will be located in Stand F6479 at the show. The company will be showing its AWP™ family of water-washable flexographic plate solutions featuring Clean Transfer Technology, including its new AWP™ -DEW plate with washout speeds 2.5 times faster than previous plates, making it ideal for on-demand platemaking and a more efficient flexographic operation in even the busiest plants.

“At the show, we will be showing flexographic print samples printed using AWP™ plates imaged on an Esko Crystal XPS system whose simultaneous UV main and back exposure produces highly consistent digital flexo plates,” said Makoto Nagata, Sales Manager Overseas for Asahi. “We are looking forward to welcoming visitors and sharing information about the possibilities created with the quick, consistent, and highest quality creation of plates using the Asahi AWP™ family of plates.”

Asahi experts will also be available to speak with visitors about the Overall Equipment Efficiency (OEE) benefits of Asahi AWP™ plates. “Printing operations stand to reap huge benefits from moving to AWP™ plates,” adds Mr. Nagata. “Companies like Czech-based Colognia Press are seeing press uptimes of more than 50%, up from 25% with their previous plates, and even report running a 22-hour job with one set of plates, no stops, and with very consistent quality from beginning to end. In our experience, AWP™ plates make these types of results very achievable for flexo printers.”

Read complete article on asahi-photoproducts.com

Asahi Photoproducts to showcase its Clean Transfer Technology at Gallus Innovation Days

Tokyo, Japan & Brussels, Belgium, May 29, 2018 – Asahi Photoproducts, a pioneer in flexographic photopolymer plate development, today announced it will be attending Gallus Innovation Days for the first time. The event takes place in St. Gallen, Switzerland, from 26 to 28 June 2018, the third Open House event hosted by the well-known Swiss manufacturer. Asahi Photoproducts will be showing its AWP™ DEF/DEW plate solutions featuring Clean Transfer Technology, exhibiting in Hall 1 as a Gallus partner.

“Gallus is without doubt a leading manufacturer of flexo presses for labels, continually broadening its portfolio,” says Dr. Dieter Niederstadt, Technical Marketing Manager at Asahi. “We believe there is great potential for synergies with Gallus in terms of innovation and quality. Our popular water washable AWP™ plates are industry leaders in UV flexo printing and are especially suitable for printing operations who wish to produce their plates in-house.”

Asahi’s Clean Transfer Technology has been developed with fixed colour palette printing in mind, delivering the quality and precise register this printing technique requires. All future Asahi plates will be equipped with Clean Transfer Technology, delivering the outstanding quality and overall equipment efficiency (OEE) demanded by leading converters in a highly competitive market.

Asahi’s AWP™ DEF/DEW plate technology provides a viable alternative to conventional flexo printing plates. Its water washable printing plate technology does not require high temperatures or VOC-based solvents. It provides high register accuracy, making it particularly suitable for printing with a fixed colour palette and enabling odourless production. In addition to saving time and money and reducing waste, it also supports energy savings, whilst assuring exceptional quality and brilliant prints.

Clean Transfer for real-life flexo applications

Colognia Press, based in the Czech Republic, has recently discovered how AWP™ plates with Clean Transfer Technology can lead to significantly higher productivity in flexo printing. The company uses Gallus presses and water washable flexo plates and was able to increase machine availability by 110%, simply by switching to an Asahi plate production system. The previous flexo printing plates had caused lengthy downtimes for plate cleaning and changing. The Asahi solution enables Colognia Press to print practically any job up to several kilometres long without having to stop the machine. Even a 22-hour job ran without interruption from start to finish, maintaining consistent quality with the same set of plates.

Gateway Packaging Company improves Overall Equipment Efficiency (OEE) with Asahi Photoproducts AWP™ Water-Washable Plates by 53%

Unique Clean Transfer technology of Asahi AWP™ plates improves quality, productivity

Tennessee-based Gateway Packaging Company has chosen to partner with CTGA and Asahi Photoproducts after an exhaustive search for an improved platemaking process.

Gateway operates three manufacturing locations serving the United States and Canada and produces packaging for consumer packaged goods manufacturers and industrial packaging for the food, agricultural, chemical and charcoal industries.

As a leading high-end printer/packaging converter and the largest pet food packaging provider in North America, Gateway Packaging is continually seeking ways to improve products and solve problems for its customers. By switching to Asahi AWP™ flexographic plates with Clean Transfer, the company has taken another step long its path of continuous improvement. Gateway also installed an Asahi AWP 1116 PD Processor as part of the revamping of its platemaking process.

“With the variety of flexographic plates and platemaking solutions available in the market, we wanted to do a thorough evaluation to ensure our investment decision was the best possible choice,” said Tharrin Akers, Prepress Manager. “With that in mind, we benchmarked solutions from the leading players, ultimately bringing our selection to the top two, including Asahi Photoproducts. As a final test, we ran a number of production jobs using plates generated by CTGA to compare efficiency with our current process, and we were very pleased with the results achieved using the Asahi solutions.”

The production test was run on an F&K 20six flexographic press using 40-pound coated white paper and solvent inks, with a run length of 675,000 feet (205,200 meters). The press ran at 1,400 feet per minute (427 m/min.). The run using competitive plates experienced a total 

production time of 483 minutes or 11 hours with a total plate cleaning time of 177 minutes and a requirement to clean plates every 2.5 rolls of media at 32 minutes per time.

“When running the Asahi plates,” Akers explained, “we were able to run the press at a 17% higher speed – 1,640 feet per minute (500 m/min.) – and only had to stop for plate cleaning once. And that only required cleaning two plates, consuming 20 minutes. The result was a total production time of 432 minutes or 7.2 hours and an astonishing 53% improvement in Overall Equipment Efficiency (OEE).”

As a result of these tests, Gateway decided to make a significant investment in a new platemaking department, implementing Asahi Photoproducts AWP™ water-washable plates and adding a Kongsberg cutting table, a Glunz & Jensen Concept 401 ECLF Exposure Unit, and the Asahi Photoproducts AWP™ 1116 PD Processor. Gateway estimated a payback period of 10 months for this significant investment based on the productivity and quality gains it would deliver.

 

The result was a total production time of 432 minutes or 7.2 hours and an astonishing 53% improvement in Overall Equipment Efficiency (OEE).

Asahi AWP™ plates feature Clean Transfer Technology, which allows a kiss-touch printing pressure setting. It makes use of low plate surface tension, made possible by a specially engineered Asahi polymer chemistry, to inhibit liquid flow. The ink forms a globule, with a large contact angle and high pinning point. This results in a cleaner and more homogeneous ink transfer from plate to substrate, helping flexographic printers meet the ever-increasing quality demands of their customers. It also ensures precise register and fewer press stops for cleaning or plate changes, increasing Overall Equipment Effectiveness (OEE).

Pictured:  Tharrin Akers, Prepress Manager Gatweay (left), David Bell, Technical Sales Representative CTGA (right)

Looking To Bring Platemaking In-House?

If you’ve been considering bringing platemaking in-house, Correct-Touch Graphic Arts can make it happen.  Not only do we carry platemaking equipment, supplies and plate material from the top brands in the industry, but we also provide you with a one-stop resource for consultation, installation, maintenance and service.

When you work with CTGA we become your partner in the success of your business! Contact us today and get started.

CTGA IS WITH YOU FROM EVERY STEP OF THE WAY
  • We will consult with you to determine the optimum room size, layout and ventilation requirements
  • We will offer ways to reduce VOC’s in the plant
  • We will work with you to determine the most cost effective equipment
  • We will install your equipment for you
  • We will test various plate materials to determine what works best on press
  • We will train your plate making staff in the proper steps to make a great plate
  • We will show you how to print better, by optimizing the printing plate process
  •  We will work with your pre press provider to optimize art files, using the latest screening technologies and press characterization software. 
  •  Will help you fingerprint all of your press lines, ink sets and substrates as part of bringing the Asahi plate in house 
  •  Provide ongoing training to platemaking and pre press personnel

Asahi Customers Sweep Flexographic Technical Association of South Africa Awards

Judges praised tight register, successful combination of solids and screens on the same plate and more

Tokyo, Japan & Brussels, Belgium, February 23, 2017 – Asahi Photoproducts, a pioneer in flexographic photopolymer plate development, is pleased to announce that its customers claimed a total of 24 awards, including eight Gold awards, in the 2016 Flexographic Technical Association of South Africa awards competition.

The FTASA Print Excellence Awards have been held in South Africa since 1997; first under the auspices of the Institute of Packaging and later independently. This competition focuses on printing quality and not innovation, design or origination, although the printer’s skill in implementing these is taken into consideration. Judges in this competition apply very high standards in the judging process.

“We were extremely pleased with the performance of our customers in this prestigious awards competition and extend our congratulations to them,” said Dieter Niederstadt, Technical Marketing Manager for Asahi Photoproducts. “A common comment from the judges across many of the Asahi customers who were recognized with awards identified the tight register achieved with Asahi plates, as well as good solid ink laydown and very fine highlight dots, as key criteria in their analysis. In several cases, they also mentioned the ability to achieve fine dots and combined solids and halftones on the same plate. This feedback validates the efforts Asahi has made to bring best-in-class high-performance flexo plates to the market.”

Of particular note is the excellent performance of Golden Era Printers, who captured a total of 12 awards for New Era Labels, New Era Packaging and its Flexo Division, including four Gold awards. All Golden Era plates were made in-house, and the company used a variety of Asahi plates, demonstrating the value of the breadth of the Asahi product line in producing a wide range of quality applications.  These included Asahi TOPTM, DSHTM and DSETM flexographic plates.

Other Asahi customer award winners included:

  • Taurus Packaging with four awards. Plates used included Asahi TOP and DSF, and plates were produced by Polyflex.
  • Constantia Afripack DLC for its Tiger Brands Symphony Hazelnut White Chocolate flexible packaging, achieving a Silver award using Asahi TOPTM plates produced by Polyflex.
  • DCB Plastics for its Gold Award for Bob Martin Complete Condition Meaty Chunks Lamb Flavor (Dog Food, 1.75 kg) flexible packaging using Asahi TOPTM plates produced by Polyflex. In granting the award, the judges declared, “This job leaves very little room for error.” The company also received a silver award for the 8 kg version of Bob Martin Complete Condition Lamb Flavor dog food.
  • ITB Manufacturing received three awards, two Gold and one Silver. The company used Asahi TOP plates produced by Polyflex.
  • Flexible Packaging Converters used Asahi TOPTM plates produced by Polyflex to achieve a Bronze award.
  • Amcor Flexibles was awarded a Gold for its Spar Instant Full Cream Milk Powder flexible packaging produce with Asahi TOPTM plates from Polygraphics.

“This outstanding performance by these companies demonstrates that flexographic printing is here to stay and continues to evolve. We are proud of their hard work and happy to be able to contribute to their success,” says Sachin Sukhlal, Technical Sales Manager at Decoflex in South Africa, one of Asahi’s most successful distributors. “As packaging design becomes more complex and increasingly graphical, the ability to deliver perfect register and clean white highlights with good ink density and laydown in the solid areas is critical. Also, Asahi plates are unique in their ability to produce fine dots and combined solids and halftones using a single plate. All of this adds up to higher flexographic quality and improved OEE for faster cycle times and profitability.”

Asahi’s solvent-washable AFPTM-TOP flexo plates embody a unique design that ensures the highest possible quality print with the least amount of press downtime. Its Pinning Technology for Clean Transfer ensures exceptional print performance and enhanced press profitability. Asahi’s AFPTM-TOP flexo plates were used in 18 of the 24 award-winning applications.

Asahi AWP – NO VOC’s! Boost Your Productivity, Efficiency & Sustainability

MAKE 2017 YOUR BEST YEAR YET

Improve your sustainability, productivity and efficiency with Asahi AWP

While flexography has always been a more efficient and cost-effective printing process, the challenge has been to close the quality gap between offset and gravure printing. Lately, another factor has come into play—the environmental impact of the product itself. A low product carbon footprint not only helps your company’s image—it also reduces energy consumption and its associated operating costs.

The challenge has been to create a more environmentally friendly plate making system without losing the benefits and advantages of quality or efficiency. Meeting that challenge, and surpassing all expectations is Asahi’s AWP Flexo Plates Material and Platemaking Equipment.

Let the Asahi AWP system make 2017 your company’s best year yet!

AWP 2530 Compact

The all new AWP™ 2530 Compact flexo plate processor is Asahi’s smallest AWP™ machine solution for manual operation.

AWP 2530 Auto

The new ALL-IN-ONE AWP™ 2530 Auto is designed for the challenging demand of the highest quality customer.

AWP 4835 P

The new Asahi AWP™ 4835 P plate processor is designed for the challenging demand of the middle size customer.

AWP-DEF Flexo Plate

Water washable plate with Asahi’s Pinning for Clean Transfer technology.

Traditionally, water washable plate quality has been considered second-best when compared to solvent plates. The Asahi AWP plate does more than match traditional solvent photopolymer plates—it outperforms the best digital plates currently available for flexo. For the first time a digital photopolymer plate can hold extremely small stable dots— smaller than those of solvent processed plates—and its stability on press is superior to solvent plates.

Contact CTGA Today & Make 2017 Your Best Year Yet

If you’re interested in learning more about the Asahi AWP Platemaking System, AWP Flexo Plates, AWP Equipment or any Asahi Flexo products distributed exclusively in the U.S. by CTGA, contact Correct-Touch Graphic Arts today and speak with one of our technical sales representatives.

ASAHI/UTECO STUDY PROVES OEE IMPROVEMENTS FOR FLEXO ARE ACHIEVABLE

Tokyo / Brussels, June 29, 2016 – Asahi Photoproducts, a pioneer in flexographic photopolymer plate development, has reported that it has carried out a practical OEE (Overall Equipment Effectiveness) study with the Italian press manufacturer Uteco in Verona.

“Our studies show that printing plates make a significant contribution to overall performance in flexographic printing,” says Andrea Belloli, Italian Branch manager for Asahi Photoproducts.  Uteco Group CEO Aldo Peretti adds, “Quality and performance are key customer requirements. These ongoing tests with Asahi are part of our ‘pit-stop project’ designed to find ways to speed up job changeover times. This latest study certainly proves that choosing the right plates can make a huge difference.”

DETAILS OF THE STUDY

During the study, two one-color print runs of approximately 38,000 meters each were undertaken in Uteco’s Printing Technology Center, the Converdrome, in Verona.

One run used standard solvent-washable plates; the other usedAsahi’s AWP water-washable plateswith Pinning Technology for Clean Transfer.

All other characteristics of the run were the same, including substrate and inks, and used the latest Uteco CI model press, the Onyx XS, running at a 300 meter per minute press speed.

THE RESULTS:  Conventional Plates vs. Asahi Plates

Conventional:
For the conventional plate, the run length was 37,368 linear meters. It took a total running time of 173 minutes. Total press down time was 47 minutes for plate cleaning. Waste produced was 1,025 meters.

OEE efficiency: 72%
Asahi:
For the Asahi plates, the run length was 38,000 linear meters. It took a total running time of 140 minutes. Total press down time was 8 minutes for plate cleaning. Waste produced was 450 meters.

OEE efficiency: 91%

Asahi Awarded For Excellence In Sustainability & Innovation

“We were very pleased with these results,” Belloli states. “It translates to a 26% OEE improvement with Asahi AWP plates as compared conventional solvent plates and produced 575 linear meters less waste material while at the same time delivering higher overall quality. In a busy flexographic shop, this would translate to the ability to process two more jobs with similar length through the press by using AWP plates, a significant increase in throughput.”

As a result of these tests, Asahi was awarded the prestigious European Flexographic Industry Association (EFIA) Gold Award for Sustainable Manufacturing and Product Innovation.

Asahi AWP Water Wash
A Water Washable Flexo Plate Designed For The Next Generation

Asahi AWP is a unique plate making technology and a beneficial alternative to other print processes. The Ink Pinning Technology provides a simple way to improve print quality.

High printing resolution, bright pictures and excellent press performance are a small selection of all the advantages you can get out of Ink Pinning Technology.  AWP will help you save time and money, reduce waste and preserve precious energy resources.

The system enables the necessary control to consistently reproduce the finest image quality. Time after time after time.

CONTACT CTGA TODAY
If you’re interested in learning more about CTGA’s exclusive line of Asahi Flexo Platematerials, and the AWP Water Wash system, please contact us today and speak with atechnical sales representative in your area to find out how we can help you and your business succeed.  We look forward to serving you!

CTGA HELPS LABELS UNLIMITED UPGRADE TO DIGITAL PLATE MAKING

Installation of Esko CDI 2530 with Full HD Flexo and Asahi’s DSF Flexo Plates Brings Quality and Efficiency to Chicago based Company

CTGA recently helped another one of our customers make the move to digital utilizing Esko’s Full HD plate making system, and Asahi’s flexo plate technology.  Labels Unlimited Company of Chicago wanted to upgrade their workflow, plate making quality and consistency with the move to Esko’s digital system, and CTGA was there to help them make it happen.

Labels Unlimited Company, established in 1968, specializes in flexographic printing of pressure sensitive labels and hang tags.  They manufacture custom tags and labels for customers throughout North America.  With their long standing commitment to quality and service in mind,Labels Unlimited sought to move to the latest imaging and screening technologies available.  The answer was Esko’s CDI plate making equipment with Full HD, along with the proven technology of Asahi’s flexo plates.

 

“When I first met with the owner of Labels Unlimited, Rami Akhras, it was clear to me there was a commitment to investing in the company, and the future of flexographic printing. With this in mind we looked at the latest technology available on the market and determined that Esko’s Inline LED UV exposure, combined with Esko’s latest screening packages and Asahi flexo plates was the best way to invest in the future.”

– David Bell, CTGA Technical Sales Rep


“As a company we’ve always been dedicated to providing our customers with the highest level of service and quality printing possible.  Esko’s Full HD plate making system, andAsahi’s flexo plates allow us to continue that commitment to our customers, while creating a more efficient and sustainable workflow in our production. 

CTGA’s expertise in working with Esko and their line of Asahi flexo plate materials made it a no-brainer for us to work with them in making this switch to digital.  They helped us every step of the way, and we couldn’t be more pleased with the level of service and support we received from the CTGA staff.  The implementation of the CDI and support of both Esko and CTGA really highlighted this commitment, and our quality and consistency has drastically improved.

– Rami Akhras, Owner of Labels Unlimited

 

CONTACT CTGA TODAY
As the exclusive distributor of Asahi flexo plates in the U.S., and one of the top sellers of Esko plate making equipment, CTGA is so excited to provide companies like Labels Unlimited with the tools they need to succeed with today’s ever-changing technology.  We believe in the quality and effectiveness of the products we sell, and our sales representatives are trained thoroughly in order to help assist our customers from consultation through installation and beyond.

If your company is interested in learning more about CTGA’s U.S. exclusive line of innovative Asahi Flexo Plate Material, or our line of Esko Digital Flexo products, please do not hesitate to contact CTGA today and speak with one of our technical sales representatives.